Claas Renault Ares 547 557 567 577 617 657 697 Tractor Complete Service Manual
Claas Renault Ares 547 557 567 577 617 657 697 Tractor Complete Service Manual Pdf download
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Manual Cover :
CONTENTS
A1 – INJECTION SHEET CHECKING PROCEDURE
CHECKING PROCEDURE
LIST OF CHECKING OPERATIONS...............................................................................................................................A1.2
MEASUREMENT AND CHECKING POINTS
CHECKING OPERATIONS .............................................................................................................................................A1.8
RECORD OF INSPECTION RESULTS...........................................................................................................................A1.8
APPENDIX
CHECKING THE HYDRAULIC PRESSURE .................................................................................................................A1.10
INJECTION DATA SHEETS..........................................................................................................................................A1.13
A2 – DE 10 INJECTION
DESCRIPTION
CHANGES TO STANDARDS..........................................................................................................................................A2.2
DESCRIPTION OF THE PUMP.......................................................................................................................................A2.3
COMPLETE SYSTEM .....................................................................................................................................................A2.4
FUEL FILTERS................................................................................................................................................................A2.5
INJECTION CYCLE.........................................................................................................................................................A2.6
INJECTION ORDER........................................................................................................................................................A2.8
INJECTOR.......................................................................................................................................................................A2.9
CONTROL OF ADVANCE ANGLE................................................................................................................................A2.10
ENGINE COMPUTER ...................................................................................................................................................A2.11
ENGINE COMPUTER INPUTS AND OUTPUTS ..........................................................................................................A2.12
SENSORS .....................................................................................................................................................................A2.14
TEMPERATURE SENSORS.........................................................................................................................................A2.15
DESCRIPTION AND OPERATION
PRE-HEATING AUTOMATION .....................................................................................................................................A2.16
START-UP AUTOMATION............................................................................................................................................A2.17
IDLE AUTOMATION......................................................................................................................................................A2.18
WATER TEMPERATURE DEGRADED MODE ............................................................................................................A2.19
FUEL TEMPERATURE DEGRADED MODE ................................................................................................................A2.20
AIR TEMPERATURE DEGRADED MODE ...................................................................................................................A2.21
ERROR CODES............................................................................................................................................................A2.22
ADDITIONAL TECHNICAL DETAILS
TRANSFER PUMP........................................................................................................................................................A2.23
TRANSFER PRESSURE REGULATOR .......................................................................................................................A2.24
TRANSFER PRESSURE...............................................................................................................................................A2.25
INTERNAL PRESSURE REGULATOR.........................................................................................................................A2.26
FUEL BOOSTER SYSTEM ...........................................................................................................................................A2.27
DISCHARGE AND CHARGE ACCUMULATOR............................................................................................................A2.28
HIGH-PRESSURE CIRCUIT .........................................................................................................................................A2.29
TIGHTENING TORQUES
TIGHTENING TORQUES..............................................................................................................................................A2.31
FILTER ELEMENT
STRAINER.....................................................................................................................................................................A2.32
FUEL FILTERS..............................................................................................................................................................A2.32
INJECTOR PUMP
REMOVAL .....................................................................................................................................................................A2.33
REFITTING....................................................................................................................................................................A2.34
INJECTOR
REMOVAL .....................................................................................................................................................................A2.35
ADJUSTMENT...............................................................................................................................................................A2.36
REFITTING....................................................................................................................................................................A2.37
ELECTRONIC CONTROL
SCHEMATIC DIAGRAM................................................................................................................................................A2.38
MANIFOLD AIR TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.39
ENGINE COOLANT TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.40
FUEL TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.41
CRANKSHAFT POSITION SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.42
PUMP CONTROL SOLENOID
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.43
ACCELERATOR DETECTOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.44
ADJUSTMENT...............................................................................................................................................................A2.45
DIAGNOSTIC HARNESS..............................................................................................................................................A2.46
A3 – ENGINE TIER II
GENERAL DESCRIPTION
IDENTIFICATION PLATE................................................................................................................................................A3.2
TECHNOLOGY OF NON-MOVING PARTS
ENGINE BLOCK..............................................................................................................................................................A3.3
WET LINER .....................................................................................................................................................................A3.4
CYLINDER HEAD............................................................................................................................................................A3.5
VALVES...........................................................................................................................................................................A3.6
TECHNOLOGY OF MOVING PARTS
THRUST BEARINGS.......................................................................................................................................................A3.7
CRANKSHAFT ................................................................................................................................................................A3.7
PISTONS.........................................................................................................................................................................A3.8
CONNECTING RODS .....................................................................................................................................................A3.8
RINGS .............................................................................................................................................................................A3.9
ACCESSORY GEAR TRAIN .........................................................................................................................................A3.10
BALANCE SHAFT .........................................................................................................................................................A3.11
"DAMPER".....................................................................................................................................................................A3.11
LUBRICATION
LUBRICATION SYSTEM...............................................................................................................................................A3.12
OIL SYSTEM COMPONENTS ......................................................................................................................................A3.14
COOLING
COOLING SYSTEM ......................................................................................................................................................A3.16
COMPONENTS OF COOLING SYSTEM......................................................................................................................A3.18
AIR
AIR CIRCULATION .......................................................................................................................................................A3.20
PRE-HEATING ..............................................................................................................................................................A3.21
DUST REBREATHING..................................................................................................................................................A3.21
TIGHTENING TORQUES
FRONT CHASSIS / ENGINE LINK................................................................................................................................A3.22
ENGINE/TRANSMISSION LINK....................................................................................................................................A3.22
CRANKSHAFT WITH TAPERING FRONT END...........................................................................................................A3.25
DIMENSIONAL SPECIFICATIONS
CYLINDER HEAD AND VALVES..................................................................................................................................A3.26
CYLINDER BLOCK .......................................................................................................................................................A3.29
LINERS AND PISTONS ................................................................................................................................................A3.30
CRANKSHAFT, BEARINGS AND FLYWHEEL.............................................................................................................A3.32
CAMSHAFT...................................................................................................................................................................A3.33
ACCESSORY GEAR TRAIN .........................................................................................................................................A3.34
LUBRICATION...............................................................................................................................................................A3.35
COOLING ......................................................................................................................................................................A3.36
TURBOCHARGER ........................................................................................................................................................A3.37
CHECK
COMPRESSION............................................................................................................................................................A3.38
ENGINE OIL PRESSURE .............................................................................................................................................A3.38
CHECKING THE TURBOCHARGER PRESSURE .......................................................................................................A3.38
OIL CONSUMPTION.....................................................................................................................................................A3.39
OIL OVERPRESSURE IN CRANKCASE......................................................................................................................A3.40
TURBOCHARGER ........................................................................................................................................................A3.41
THERMOSTAT..............................................................................................................................................................A3.42
PISTONS PROTRUDING..............................................................................................................................................A3.43
SLEEVES PROTRUDING .............................................................................................................................................A3.44
VALVE LIFT (ENGINE COLD).......................................................................................................................................A3.45
ADJUSTING THE VALVE ROCKERS (ENGINE COLD)...............................................................................................A3.46
ADJUSTMENT...............................................................................................................................................................A3.46
TIMING BELT ................................................................................................................................................................A3.49
BELT TENSIONER........................................................................................................................................................A3.49
FAN SPIDER HUB.........................................................................................................................................................A3.50
FAN DRIVE SHAFT.......................................................................................................................................................A3.50
AIR INTAKE SEALING ..................................................................................................................................................A3.51
REMOVAL/REFITTING
PRELIMINARY OPERATIONS......................................................................................................................................A3.52
SEPARATE ENGINE/FRONT AXLE .............................................................................................................................A3.53
SEPARATE ENGINE/GEARBOX..................................................................................................................................A3.54
PARTICULARITIES ON REFITTING THE ENGINE/FRONT AXLE ..............................................................................A3.55
CYLINDER HEAD..........................................................................................................................................................A3.56
CAMSHAFT...................................................................................................................................................................A3.60
CAMSHAFT BUSHES ...................................................................................................................................................A3.61
LINERS..........................................................................................................................................................................A3.62
PISTONS AND CONNECTING RODS..........................................................................................................................A3.64
PISTON HEADS AND SKIRTS .....................................................................................................................................A3.65
CRANKSHAFT, BEARINGS, AND FLYWHEEL............................................................................................................A3.70
VIBRATION DAMPER AND ITS PULLEY .....................................................................................................................A3.72
FLYWHEEL ...................................................................................................................................................................A3.73
CHANGING THE FLYWHEEL RING GEAR..................................................................................................................A3.73
CHANGING THE REAR BEARING SEAL.....................................................................................................................A3.75
CHANGING THE FRONT BEARING SEAL ..................................................................................................................A3.77
THE DISTRIBUTOR CASING .......................................................................................................................................A3.78
MANDRELS AND TIMING.............................................................................................................................................A3.79
REMOVING THE FRONT PLATE .................................................................................................................................A3.80
CRANKSHAFT TIMING WHEEL...................................................................................................................................A3.81
CRANKSHAFT PINION.................................................................................................................................................A3.82
CHANGING THE PINION PINS ....................................................................................................................................A3.82
REASSEMBLY OF THE FRONT PLATE ......................................................................................................................A3.83
REASSEMBLY OF THE BALANCER SHAFTS.............................................................................................................A3.84
ASSEMBLING THE UPPER DISTRIBUTOR ................................................................................................................A3.85
ASSEMBLING THE LOWER DISTRIBUTION...............................................................................................................A3.86
FITTING THE DISTRIBUTOR CASING ........................................................................................................................A3.86
OIL COOLER.................................................................................................................................................................A3.87
OIL SUMP......................................................................................................................................................................A3.90
DISASSEMBLY OF THE OIL PUMP.............................................................................................................................A3.91
REASSEMBLING THE OIL PUMP ................................................................................................................................A3.92
WATER PUMP ..............................................................................................................................................................A3.93
THERMOSTAT..............................................................................................................................................................A3.96
DIAGNOSTIC SHEETS
"ENGINE OIL PRESSURE TOO LOW" SHEET............................................................................................................A3.97
"ENGINE OIL PRESSURE TOO HIGH" SHEET...........................................................................................................A3.98
"EXCESSIVE OIL CONSUMPTION" SHEET ................................................................................................................A3.99
"COOLANT TEMPERATURE TOO HIGH" SHEET.....................................................................................................A3.100
COOLANT IN THE OIL OR VICE VERSA...................................................................................................................A3.101
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Manual Cover :
CONTENTS
A1 – INJECTION SHEET CHECKING PROCEDURE
CHECKING PROCEDURE
LIST OF CHECKING OPERATIONS...............................................................................................................................A1.2
MEASUREMENT AND CHECKING POINTS
CHECKING OPERATIONS .............................................................................................................................................A1.8
RECORD OF INSPECTION RESULTS...........................................................................................................................A1.8
APPENDIX
CHECKING THE HYDRAULIC PRESSURE .................................................................................................................A1.10
INJECTION DATA SHEETS..........................................................................................................................................A1.13
A2 – DE 10 INJECTION
DESCRIPTION
CHANGES TO STANDARDS..........................................................................................................................................A2.2
DESCRIPTION OF THE PUMP.......................................................................................................................................A2.3
COMPLETE SYSTEM .....................................................................................................................................................A2.4
FUEL FILTERS................................................................................................................................................................A2.5
INJECTION CYCLE.........................................................................................................................................................A2.6
INJECTION ORDER........................................................................................................................................................A2.8
INJECTOR.......................................................................................................................................................................A2.9
CONTROL OF ADVANCE ANGLE................................................................................................................................A2.10
ENGINE COMPUTER ...................................................................................................................................................A2.11
ENGINE COMPUTER INPUTS AND OUTPUTS ..........................................................................................................A2.12
SENSORS .....................................................................................................................................................................A2.14
TEMPERATURE SENSORS.........................................................................................................................................A2.15
DESCRIPTION AND OPERATION
PRE-HEATING AUTOMATION .....................................................................................................................................A2.16
START-UP AUTOMATION............................................................................................................................................A2.17
IDLE AUTOMATION......................................................................................................................................................A2.18
WATER TEMPERATURE DEGRADED MODE ............................................................................................................A2.19
FUEL TEMPERATURE DEGRADED MODE ................................................................................................................A2.20
AIR TEMPERATURE DEGRADED MODE ...................................................................................................................A2.21
ERROR CODES............................................................................................................................................................A2.22
ADDITIONAL TECHNICAL DETAILS
TRANSFER PUMP........................................................................................................................................................A2.23
TRANSFER PRESSURE REGULATOR .......................................................................................................................A2.24
TRANSFER PRESSURE...............................................................................................................................................A2.25
INTERNAL PRESSURE REGULATOR.........................................................................................................................A2.26
FUEL BOOSTER SYSTEM ...........................................................................................................................................A2.27
DISCHARGE AND CHARGE ACCUMULATOR............................................................................................................A2.28
HIGH-PRESSURE CIRCUIT .........................................................................................................................................A2.29
TIGHTENING TORQUES
TIGHTENING TORQUES..............................................................................................................................................A2.31
FILTER ELEMENT
STRAINER.....................................................................................................................................................................A2.32
FUEL FILTERS..............................................................................................................................................................A2.32
INJECTOR PUMP
REMOVAL .....................................................................................................................................................................A2.33
REFITTING....................................................................................................................................................................A2.34
INJECTOR
REMOVAL .....................................................................................................................................................................A2.35
ADJUSTMENT...............................................................................................................................................................A2.36
REFITTING....................................................................................................................................................................A2.37
ELECTRONIC CONTROL
SCHEMATIC DIAGRAM................................................................................................................................................A2.38
MANIFOLD AIR TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.39
ENGINE COOLANT TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.40
FUEL TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.41
CRANKSHAFT POSITION SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.42
PUMP CONTROL SOLENOID
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.43
ACCELERATOR DETECTOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.44
ADJUSTMENT...............................................................................................................................................................A2.45
DIAGNOSTIC HARNESS..............................................................................................................................................A2.46
A3 – ENGINE TIER II
GENERAL DESCRIPTION
IDENTIFICATION PLATE................................................................................................................................................A3.2
TECHNOLOGY OF NON-MOVING PARTS
ENGINE BLOCK..............................................................................................................................................................A3.3
WET LINER .....................................................................................................................................................................A3.4
CYLINDER HEAD............................................................................................................................................................A3.5
VALVES...........................................................................................................................................................................A3.6
TECHNOLOGY OF MOVING PARTS
THRUST BEARINGS.......................................................................................................................................................A3.7
CRANKSHAFT ................................................................................................................................................................A3.7
PISTONS.........................................................................................................................................................................A3.8
CONNECTING RODS .....................................................................................................................................................A3.8
RINGS .............................................................................................................................................................................A3.9
ACCESSORY GEAR TRAIN .........................................................................................................................................A3.10
BALANCE SHAFT .........................................................................................................................................................A3.11
"DAMPER".....................................................................................................................................................................A3.11
LUBRICATION
LUBRICATION SYSTEM...............................................................................................................................................A3.12
OIL SYSTEM COMPONENTS ......................................................................................................................................A3.14
COOLING
COOLING SYSTEM ......................................................................................................................................................A3.16
COMPONENTS OF COOLING SYSTEM......................................................................................................................A3.18
AIR
AIR CIRCULATION .......................................................................................................................................................A3.20
PRE-HEATING ..............................................................................................................................................................A3.21
DUST REBREATHING..................................................................................................................................................A3.21
TIGHTENING TORQUES
FRONT CHASSIS / ENGINE LINK................................................................................................................................A3.22
ENGINE/TRANSMISSION LINK....................................................................................................................................A3.22
CRANKSHAFT WITH TAPERING FRONT END...........................................................................................................A3.25
DIMENSIONAL SPECIFICATIONS
CYLINDER HEAD AND VALVES..................................................................................................................................A3.26
CYLINDER BLOCK .......................................................................................................................................................A3.29
LINERS AND PISTONS ................................................................................................................................................A3.30
CRANKSHAFT, BEARINGS AND FLYWHEEL.............................................................................................................A3.32
CAMSHAFT...................................................................................................................................................................A3.33
ACCESSORY GEAR TRAIN .........................................................................................................................................A3.34
LUBRICATION...............................................................................................................................................................A3.35
COOLING ......................................................................................................................................................................A3.36
TURBOCHARGER ........................................................................................................................................................A3.37
CHECK
COMPRESSION............................................................................................................................................................A3.38
ENGINE OIL PRESSURE .............................................................................................................................................A3.38
CHECKING THE TURBOCHARGER PRESSURE .......................................................................................................A3.38
OIL CONSUMPTION.....................................................................................................................................................A3.39
OIL OVERPRESSURE IN CRANKCASE......................................................................................................................A3.40
TURBOCHARGER ........................................................................................................................................................A3.41
THERMOSTAT..............................................................................................................................................................A3.42
PISTONS PROTRUDING..............................................................................................................................................A3.43
SLEEVES PROTRUDING .............................................................................................................................................A3.44
VALVE LIFT (ENGINE COLD).......................................................................................................................................A3.45
ADJUSTING THE VALVE ROCKERS (ENGINE COLD)...............................................................................................A3.46
ADJUSTMENT...............................................................................................................................................................A3.46
TIMING BELT ................................................................................................................................................................A3.49
BELT TENSIONER........................................................................................................................................................A3.49
FAN SPIDER HUB.........................................................................................................................................................A3.50
FAN DRIVE SHAFT.......................................................................................................................................................A3.50
AIR INTAKE SEALING ..................................................................................................................................................A3.51
REMOVAL/REFITTING
PRELIMINARY OPERATIONS......................................................................................................................................A3.52
SEPARATE ENGINE/FRONT AXLE .............................................................................................................................A3.53
SEPARATE ENGINE/GEARBOX..................................................................................................................................A3.54
PARTICULARITIES ON REFITTING THE ENGINE/FRONT AXLE ..............................................................................A3.55
CYLINDER HEAD..........................................................................................................................................................A3.56
CAMSHAFT...................................................................................................................................................................A3.60
CAMSHAFT BUSHES ...................................................................................................................................................A3.61
LINERS..........................................................................................................................................................................A3.62
PISTONS AND CONNECTING RODS..........................................................................................................................A3.64
PISTON HEADS AND SKIRTS .....................................................................................................................................A3.65
CRANKSHAFT, BEARINGS, AND FLYWHEEL............................................................................................................A3.70
VIBRATION DAMPER AND ITS PULLEY .....................................................................................................................A3.72
FLYWHEEL ...................................................................................................................................................................A3.73
CHANGING THE FLYWHEEL RING GEAR..................................................................................................................A3.73
CHANGING THE REAR BEARING SEAL.....................................................................................................................A3.75
CHANGING THE FRONT BEARING SEAL ..................................................................................................................A3.77
THE DISTRIBUTOR CASING .......................................................................................................................................A3.78
MANDRELS AND TIMING.............................................................................................................................................A3.79
REMOVING THE FRONT PLATE .................................................................................................................................A3.80
CRANKSHAFT TIMING WHEEL...................................................................................................................................A3.81
CRANKSHAFT PINION.................................................................................................................................................A3.82
CHANGING THE PINION PINS ....................................................................................................................................A3.82
REASSEMBLY OF THE FRONT PLATE ......................................................................................................................A3.83
REASSEMBLY OF THE BALANCER SHAFTS.............................................................................................................A3.84
ASSEMBLING THE UPPER DISTRIBUTOR ................................................................................................................A3.85
ASSEMBLING THE LOWER DISTRIBUTION...............................................................................................................A3.86
FITTING THE DISTRIBUTOR CASING ........................................................................................................................A3.86
OIL COOLER.................................................................................................................................................................A3.87
OIL SUMP......................................................................................................................................................................A3.90
DISASSEMBLY OF THE OIL PUMP.............................................................................................................................A3.91
REASSEMBLING THE OIL PUMP ................................................................................................................................A3.92
WATER PUMP ..............................................................................................................................................................A3.93
THERMOSTAT..............................................................................................................................................................A3.96
DIAGNOSTIC SHEETS
"ENGINE OIL PRESSURE TOO LOW" SHEET............................................................................................................A3.97
"ENGINE OIL PRESSURE TOO HIGH" SHEET...........................................................................................................A3.98
"EXCESSIVE OIL CONSUMPTION" SHEET ................................................................................................................A3.99
"COOLANT TEMPERATURE TOO HIGH" SHEET.....................................................................................................A3.100
COOLANT IN THE OIL OR VICE VERSA...................................................................................................................A3.101
Smart, Convenient, Fast! - Download Today!
If you are looking for a specific manual & can't find it then either search our shop (link above) or contact our customer support team via the "Contact Seller" link with details of the required manual & we will do our absolute best to find it for you as we have one of the biggest manual databases online.
Thanks For Visiting Our Page & Have A Nice Day!
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